Software Product
Control Every Move in Your Facility
FERSMEK WMS gives you real-time visibility and control of material flow across your entire plant — from receiving dock to shipping — tightly integrated with your ERP, PLC, and automation systems.
What It Does
Replace Paper and Spreadsheets with Live Material Flow Control
FERSMEK WMS controls inbound and outbound logistics, storage allocation, task dispatching, and shipping — replacing paper-based or spreadsheet-driven workflows with a single real-time system. It is designed for manufacturing plants where material flow is tightly coupled to production schedules.
The platform adapts to pulp and paper, automotive, electronics, food and beverage, and medical environments. Because FERSMEK also engineers the PLC systems, conveyors, and AGVs that move your materials, the WMS integrates at the automation layer — not just at the ERP layer. That gap between software and steel is where most WMS projects fail. We close it.
Core Capabilities
Everything Your Warehouse Operation Needs
Inbound & Receiving
Barcode and RFID scan at the dock, supplier ASN matching, and automatic putaway rules based on storage strategy and zone capacity.
Inventory Tracking
Lot, serial, and batch traceability with FIFO, FEFO, and LIFO rotation modes. Real-time stock levels visible across all locations.
Task & Labour Management
Directed work orders dispatched to operators and AGVs. Queue management ensures balanced workload and eliminates search time.
ERP Integration
Live two-way sync with SAP, ERPNext (Frappe), Microsoft Dynamics, and Oracle WMS. No manual double-entry, no batch delays.
Shipping & Dispatch
Automated packing lists, load sequencing by delivery route, carrier integration, and proof-of-delivery capture at the gate.
Reporting & Analytics
KPI dashboards, dwell-time analysis, inventory turn reports, and full audit trails — exportable to ERP or BI tools on demand.
Integration Platform
Connects to Every Layer of Your Operation
Implementation Method
Simulate Before You Go Live
FERSMEK WMS implementations include a built-in 3D material flow simulation phase. Before a single rack is moved or a PLC parameter changed, we model your storage strategy, validate throughput under peak load, identify bottleneck zones, and train operators in a virtual environment.
This approach — borrowed from our industrial commissioning practice — eliminates the most common go-live failures: unexpected throughput ceilings, FEFO violations caused by incorrect zone configuration, and operator confusion that inflates error rates in the first weeks.
Specifications
Technical Specifications
Full specification and sizing sheet available on request
How We Deploy
From Survey to Go-Live in 8–16 Weeks
Site Survey & Requirements
Floor plan, material flow analysis, ERP data audit, integration scope
System Architecture & Data Mapping
Zone design, FEFO/FIFO rules, API contracts, 3D simulation build
Integration Build & Virtual Commissioning
API development, PLC connectivity, simulated end-to-end testing
Operator Training & UAT
Role-based training in the virtual environment, user acceptance testing
Go-Live & Hypercare Support
Cutover, parallel monitoring, 90-day optimisation support
Applications
Where FERSMEK WMS Delivers the Most Value
Pulp & Paper Mill
Reel and roll traceability from winder to shipping dock. Integrates with Valmet and Pesmel material flow systems for full mill visibility.
Automotive Parts Warehouse
Sequence-correct parts delivery to assembly lines. WMS dispatches AGVs and line-side replenishment based on production schedule pull signals.
Electronics Component Store
FIFO-enforced feeding of SMT lines with component traceability down to reel level. Prevents expired or wrong-revision material from reaching production.
Food & Beverage
FEFO rotation for perishable ingredients and packaging. Cold-chain location tracking with temperature-zone awareness built into putaway rules.
Medical Device Manufacturing
Lot and serial number traceability for FDA and ISO 13485 compliance. Full pick-and-pack audit trail from raw material receipt to finished goods dispatch.
AGV Fleet Management
NYTTI AGV dispatch and location management integrated natively. WMS task engine drives automated missions without a separate RCS middleware.
Ready to Bring Order to Your Warehouse?
Tell us about your material flow challenges. We'll design a WMS architecture that connects your ERP, automation systems, and operators in a single real-time view.