
Portfolio
300+ Projects. Every One Custom-Engineered.
A selection of representative projects across our five engineering disciplines and six industry verticals.
Projects shown are illustrative of typical engagements. Contact us for specific project references.

Error-Proofing Station Rollout — 100+ Stations, Automotive Assembly
FERSMEK's assembly verification system is now deployed across more than 100 stations on car manufacturing lines. Each station integrates industrial cameras, barcode readers, part-presence sensors, and tightening tools (nut runners) with PLC logic — implemented across Siemens, Rockwell, Mitsubishi, and Omron platforms — to enforce correct assembly sequence and prevent fixture release on any error condition. Illustrative — customer name withheld.

NYTTI AGV Fleet — Heavy Pallet Logistics Deployment
FERSMEK commissioned a NYTTI AGV fleet to replace manual forklift transport of heavy pallets from production lines to multiple storage areas. The system uses Fleet Control with web-based dispatch on mobile devices, WMS integration for automated work-request generation, and ceiling-mounted CC cameras as active zone sensors. Illustrative — customer name withheld.

Automotive Seat Assembly Line Automation
Flexible robot cell with Universal Robots UR10e, vision-guided part placement, and Siemens S7-1500 PLC control for 3 model variants without production stoppage.

Paper Reel AGV Logistics System
NYTTI AGV fleet with FERSMEK WMS/RCS integration, Siemens S7 PLC, and ERP connection via OPC-UA.

PCB Vision Inspection System
Cognex In-Sight vision system for solder joint inspection and component polarity verification. Inline conveyor integration with automatic reject handling.

Pharmaceutical Tablet Press Control System
Rockwell ControlLogix PLC with FactoryTalk View SE SCADA, 21 CFR Part 11 compliant audit trail, and full validation documentation package.

Food Packaging Line Hygienic Conveyor System
Stainless-steel conveyor designed for IP69K washdown. Festo pneumatic accumulation gates, OEE monitoring via Ignition SCADA, and automatic format changeover.

Electronics ASRS Installation — Cappsel
Cappsel vertical carousel with pick-to-light, ERPNext integration for automatic replenishment, and full audit trail for component traceability.
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