Zero-Defect Production Lines Through Precise, Automated Visual Inspection
Manual visual inspection is slow, inconsistent, and expensive. FERSMEK integrates Cognex and Keyence machine vision systems that inspect every part, at full production speed, with measurable accuracy above 99.8%.
Defect Inspection
Surface defect detection, assembly verification, and cosmetic inspection using area-scan and line-scan cameras at production speed.
Dimensional Measurement
Non-contact 2D and 3D dimensional measurement for tolerance verification — replacing manual gauging with automated, 100% inspection.
Barcode & OCR Reading
1D/2D barcode reading, DataMatrix and QR code verification, OCR character recognition for label and date code verification.
Colour & Presence Verification
Colour classification, component presence/absence detection, and polarity verification for PCB and assembly applications.
AOI Integration
Automated Optical Inspection cell design and integration — from camera and lens selection to lighting, reject handling, and MES feedback.
Robot-Guided Vision
Vision-guided robot picking, placement, and bin-picking using 2D and 3D vision systems for flexible part handling.
Cognex & Keyence Platform Expertise
Smart cameras (In-Sight) and PC-based vision (VisionPro) for complex inspection tasks. PatMax edge-finding, OCR, and deep learning-based inspection tools.
High-speed vision controllers (XG series) and standalone smart cameras (CV series) for colour, shape, and presence/absence applications.
Laser profilers and displacement sensors for 3D profile measurement, height inspection, and weld bead geometry verification.
Vision System Integration Process
Know Exactly What a Vision System Will Catch on Your Line
We test with your actual parts before you commit to a system. Request a feasibility study and see the detection results before the proposal.