Mechanical Designs Engineered for Manufacturability, Maintainability, and Operational Safety
FERSMEK mechanical engineers design custom machines, fixtures, and structures from concept to commissioning-ready hardware. ISO 13849 safety integration and AI-assisted design review are standard — not optional extras.
What We Do
Every FERSMEK mechanical project starts with a functional specification — not a catalogue. Our engineers design machines and structures that fit your specific process, space, and safety requirements. We use Fusion360 and SolidWorks for 3D modeling, FEA for structural validation, and AI-assisted tools to catch design issues before fabrication begins.
Because FERSMEK also handles electrical and software integration, mechanical designs are developed with full awareness of where cables route, how sensors mount, and how operators interact with the machine day-to-day. The result is hardware that is easier to build, easier to maintain, and easier to modify as production requirements evolve.
Custom Machine Design
Complete mechanical system design from concept sketch to fabrication-ready drawings using Fusion360 and SolidWorks.
Fixture & Jig Engineering
Precision fixtures for assembly, welding, and inspection — designed for repeatability, ease of loading, and operator safety.
DFM & Tolerance Analysis
Design-for-manufacturability review and tolerance stack-up analysis to reduce rework and ensure first-article success.
Structural Analysis
FEA-based structural review for frames, mounting structures, and load-bearing components before fabrication.
ISO 13849 Safety Integration
Safety-rated guarding, light curtains, interlock systems, and emergency stops designed in from the concept phase.
AI-Assisted Design Review
Automated design checks for interference, accessibility, and standard compliance — reducing revision cycles before any metal is cut.
Technology Stack
Our Design Process
Requirements Workshop
Define functional requirements, space constraints, cycle time targets, and safety category.
Concept Design
2-3 mechanical concept options with trade-off analysis. Client approval before detail design begins.
Detail Design & AI Review
Full 3D model, drawings, and BOM. Automated interference and compliance checks before client sign-off.
Fabrication Coordination
FERSMEK manages fabrication with qualified local suppliers. Dimensional inspection before assembly.
Assembly & FAT
In-house mechanical assembly and factory acceptance test. Commissioning support at your site.
Industries This Service Supports
Start with a Mechanical Engineering Assessment
Bring your concept, sketch, or specification. Our engineers will review the mechanical requirements and propose an approach within a week.