FERSMEK
Portfolio

180+ Projects. Every One Custom-Engineered.

A selection of representative projects across our five engineering disciplines and six industry verticals.

Projects shown are illustrative of typical engagements. Contact us for specific project references.

Automotive

Automotive Seat Assembly Line Automation

PLC/SCADARoboticsMechanical

Flexible robot cell with Universal Robots UR10e, vision-guided part placement, and Siemens S7-1500 PLC control for 3 model variants without production stoppage.

Outcome
Cycle time reduced by 28%, zero rework rate at commissioning
Pulp & Paper

Paper Reel AGV Logistics System

AGVWMS IntegrationMechanical

NYTTI AGV fleet with FERSMEK WMS/RCS integration, Siemens S7 PLC, and ERP connection via OPC-UA. Deployed in partnership with Valmet.

Outcome
3 NYTTI AGVs replacing 6 FTE forklift operators. 99.6% system uptime over first 12 months.
Electronics

PCB Vision Inspection System

Vision SystemsE&I

Cognex In-Sight vision system for solder joint inspection and component polarity verification. Inline conveyor integration with automatic reject handling.

Outcome
Defect detection accuracy >99.8% at full production throughput. Manual inspection eliminated.
Medical & Pharmaceutical

Pharmaceutical Tablet Press Control System

PLC/SCADAE&I

Rockwell ControlLogix PLC with FactoryTalk View SE SCADA, 21 CFR Part 11 compliant audit trail, and full validation documentation package.

Outcome
IQ/OQ/PQ validated. Zero regulatory findings on first TDGA audit.
Food & Beverage

Food Packaging Line Hygienic Conveyor System

MechanicalPneumaticPLC/SCADA

Stainless-steel conveyor designed for IP69K washdown. Festo pneumatic accumulation gates, OEE monitoring via Ignition SCADA, and automatic format changeover.

Outcome
IP69K certified. Line running at 120 packs/min. OEE improved from 71% to 86%.
Electronics

Electronics ASRS Installation — Cappsel

Material HandlingWMS Integration

Cappsel vertical carousel with pick-to-light, ERPNext integration for automatic replenishment, and full audit trail for component traceability.

Outcome
9,000 SKU Cappsel system in 4m². Pick accuracy 99.97%. Inventory carrying cost reduced 23%.

Want to discuss a project similar to these? We're happy to share more detail under NDA.

Start Your Project