FERSMEK
Industry: Automotive

From Assembly Cell to Plant Floor — Automation That Moves With Your Production

Automotive manufacturing demands mixed-model flexibility, takt time precision, and zero-defect quality — simultaneously. FERSMEK engineers have delivered assembly automation, robotic integration, and vision quality systems for Tier-1 suppliers and OEM production lines across Thailand.

Discuss Your Automotive Project

Challenges We Solve

Mixed-model assembly at constant takt
Flexible automation that handles variant-switching without manual changeover delays.
Takt time pressure and throughput targets
Machine and robot integration designed to the second — not approximated.
Quality traceability to part and batch
Vision inspection gates integrated with MES for full traceability records.
Forklift elimination on the shop floor
NYTTI AGV for sub-assembly delivery to line-side, eliminating pedestrian-vehicle conflicts.

Our Automotive Capabilities

  • KUKA, ABB, and Universal Robots integration for assembly and welding
  • PLC/SCADA with Siemens S7-1500 and Rockwell Allen-Bradley
  • Cognex and Keyence vision systems for weld inspection and part verification
  • Custom jigs, fixtures, and end-of-arm tooling design
  • Conveyor and pallet transfer system design and build
  • MES integration for production tracking and quality records
  • ISO 13849 safety-rated guarding and light curtain integration
  • NYTTI AGV for line-side replenishment and kitting delivery
Illustrative Project
Representative of typical engagement — specific references available on request

Automotive Seat Assembly Line Automation

28%
Cycle time reduction
Zero
Rework at commissioning
8 wks
Commissioning timeline

Challenge: Tier-1 supplier needed to automate a manual seat sub-assembly process for 3 model variants without stopping production. Solution: FERSMEK designed a flexible robot cell with Universal Robots UR10e, vision-guided part placement, and Siemens S7 PLC control. Result: 28% cycle time improvement, zero rework on first production run.

Ready to Discuss Your Automotive Automation Challenge?

Our engineers understand automotive production constraints. A technical assessment takes one day and gives you a clear engineering brief.

Book a Technical AssessmentView Our Work